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The insert is prone to chipping

12 Jan 2024

Problem 1: The feed speed is too fast, the cutting edge is too sharp or the tool tip angle is too sharp


Solution: Reduce the feed speed and chamfer with a diamond file to blunt the edge.



Problem 2: The accuracy of the chuck is too poor or the installation is poor


Solution: Replace the chuck, or clean the debris in the chuck



Problem 3: The rigidity of the clamp is too poor and the grip is not enough


Solution: Reduce cutting parameters



Problem 4: The shape of the workpiece is complex and there are too many dead corners


Solution: Reduce cutting parameters and programming methods



Problem 5: The workpiece installation is unstable


Solution: Improve the tooling fixture to ensure the workpiece is stable



Problem 6: Incorrect cutting direction


Solution: Generally use the down milling method.



Question 7: There are impurities in the material


Solution: Pay attention to material and cutting speed


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