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Milling cutter broken

12 Jan 2024

Problem 1: The feed speed is too fast and the rotation speed is too slow, causing the milling cutter to break.


Solution: Reduce the feed speed or increase the rotation speed



Problem 2: Too much cutting allowance causes milling cutter breakage


Solution: Reduce cutting volume



Problem 3: The tool extends too long and there are too few clamping parts, causing the milling cutter to break.


Solution: Minimize the protruding part and ensure that the clamping times are more than 4 times the handle



Problem 4: The cutting edge is seriously worn


Solution: Change the tool and regrind it, or reduce the cutting speed



Problem 5: The accuracy of the fixture is too poor


Solution: Replace the fixture



Problem 6: Zhuzhou or the clamp is loose


Solution: Adjust the spindle or fixture



Problem 7: The processing surface is complex and there are too many row angles


Solution: adjust cutting parameters, programming method



Problem 8: The workpiece is unstable


Solution: Improve workpiece clamping to ensure workpiece stability



Problem 9: Poor chip removal and severe chip contamination


Solution: Re-select the tool model and change the cooling method


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