Thread cutting generally refers to the method of machining threads on a workpiece with a forming tool or a grinder, mainly including turning, milling, tapping, threading, grinding, and
whirlwind cutting. When turning, milling, and grinding threads, the machine tool's transmission chain ensures that the turning tool, milling cutter, or grinding wheel moves one lead accurately
and evenly along the axial direction of the workpiece for each rotation of the workpiece. When tapping or threading, the tool (tap or die) and the workpiece make relative rotational motion,
and the first formed thread groove guides the tool (or workpiece) to move axially.
Thread turning refers to turning threads on a lathe with a forming turning tool or a thread combing tool. Turning threads with a forming turning tool is a common method for single-piece and
small-batch production of threaded workpieces due to its simple tool structure; turning threads with a thread combing tool has high production efficiency, but the tool structure is complex
and is only suitable for turning short threaded workpieces with fine teeth in medium and large-scale production. The pitch accuracy of trapezoidal threads on ordinary lathes can generally
only reach 8 to 9 levels; processing threads on specialized thread lathes can significantly improve productivity or accuracy.
Thread milling refers to milling with disc milling cutters or comb milling cutters on thread milling machines. Disc milling cutters are mainly used to mill trapezoidal external threads on
workpieces such as screws and worms. Comb milling cutters are used to mill internal and external ordinary threads and tapered threads. Since they are milled with multi-blade milling cutters
and the length of their working parts is greater than the length of the processed threads, the workpiece only needs to rotate 1.25 to 1.5 turns to complete the processing, and the productivity
is very high. The pitch accuracy of thread milling can generally reach 8 to 9 levels, and the surface roughness is R5 to 0.63 microns. This method is suitable for batch production of threaded
workpieces with general accuracy or rough processing before grinding.
Thread grinding is mainly used to process precision threads of hardened workpieces on thread grinders. According to the different cross-sectional shapes of the grinding wheels, there are two
types of grinding: single-line grinding wheel and multi-line grinding wheel. The pitch accuracy that can be achieved by single-line grinding wheel grinding is 5 to 6 levels, the surface
roughness is R1.25 to 0.08 microns, and the grinding wheel dressing is relatively convenient. This method is suitable for grinding precision screws, thread gauges, worms, small batches of
threaded workpieces and precision hobs for relief grinding. Multi-line grinding wheel grinding is divided into longitudinal grinding and cut-in grinding. The grinding wheel width of the
longitudinal grinding method is less than the length of the thread to be ground, and the grinding wheel can grind the thread to the back size by moving longitudinally once or several times.
The grinding wheel width of the cut-in grinding method is greater than the length of the thread to be ground, and the grinding wheel radially cuts into the surface of the workpiece. The
workpiece can be ground after about 1.25 turns. The productivity is high, but the accuracy is slightly lower, and the grinding wheel dressing is relatively complicated. Cut-in grinding is suitable
for relief grinding of large batches of taps and grinding of certain fastening threads. Thread grinding is to use a nut-type or screw-type thread grinding tool made of softer materials such as
cast iron to perform forward and reverse rotation grinding on the parts of the machined threads on the workpiece where there is a pitch error to improve the pitch accuracy. Hardened internal
threads are usually ground to eliminate deformation and improve precision.
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Shanghai Hengcheng cemented carbide Co., Ltd
Room 1002, building 2, Huayi Plaza, 2020 Zhongshan West Road, Shanghai
Telephone: +86 21-6119 8069
General Manager:
market@hccarbide.com