In parting and grooving, processing safety and production efficiency are two important aspects. Choosing the right tool and setting it up correctly can avoid many problems when cutting off. Problems include flash and burrs, tool breakage, chip jams, poor surface quality on parts with complex grooves, incorrect coolant pressure, long overhangs and high levels of vibration, which can ultimately result in expensive parts being scrapped. To help you avoid these specific problems and successfully perform parting and grooving, we offer the following suggestions and tips.
In parting and grooving, processing safety and production efficiency are two important aspects. Choosing the right tool and setting it up correctly can avoid many problems
when cutting off. Problems include flash and burrs, tool breakage, chip jams, poor surface quality on parts with complex grooves, incorrect coolant pressure, long overhangs
and high levels of vibration, which can ultimately result in expensive parts being scrapped. To help you avoid these specific problems and successfully perform parting and
grooving, we offer the following suggestions and tips.
Primary considerations for parting and grooving
These primary considerations will influence the selection of parting and grooving tools and how they will be applied.
groove or surface
Consider the following quality requirements for the groove or surface to be machined:
Application type (e.g. parting off or internal grooving)
cutting depth
cutting width
Tool nose radius
Quality requirements (tolerances, surface quality, etc.). Are wiper inserts required to achieve acceptable surface quality? Wiper inserts provide better surface quality while
maintaining cutting parameters
Component
After considering the quality requirements, look at the part:
Does the material have good chip breaking properties?
Is chip evacuation/chip control a critical issue?
Batch size - single flute or batch flute machining? Volume production requires the use of optimized Tailor Made custom tools for maximum productivity
Can the workpiece be clamped safely?
machine tool
Machine tool considerations include:
Stability, power and torque, especially for larger parts
Cutting fluid and coolant supply
Is high-pressure coolant needed to break long-chip materials?
Tool change time/number of tools in the turret
Speed limits, especially for bar feeders and small diameters
Is there a counter spindle or tailstock?
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Shanghai Hengcheng cemented carbide Co., Ltd
Room 1002, building 2, Huayi Plaza, 2020 Zhongshan West Road, Shanghai
Telephone: +86 21-6119 8069
General Manager:
market@hccarbide.com